UV-C LED Surface Sterilization Device

Mercury-free and energy-saving

What is a UV-C LED Surface Sterilization Device?

This new Sterilization Device uses LED lamps for UV-C sterilization, making it mercury-free and contributing to reduced environmental impact. Compared to conventional ultraviolet lamps, the UV-C LED system can be switched on and off instantly and has a long lifespan, allowing it to be turned on only when needed, significantly reducing both power consumption and lamp replacement costs.

  • Equipped with a 265nm wavelength UV-C LED.
  • Capable of processing 900 bottle caps (outer diameter ø30mm) per minute.
  • Can inactivate Bacillus subtilis spores (NBRC3134/ATCC6633) by more than 3 logs and by more than 99.9%.
  • Mercury-free and chemical-free sterilization.

Features

  • Flexibility in placement, optimization for the target object

    Its flexible placement allows for customization to match the production line layout, and the irradiation design, optimized for the shape, material, and transport conditions of the target object, ensures consistently high sterilization performance.

  • No shutter required

    Because UV-C LEDs can be switched on and off instantly, the mechanical shutter required in conventional UV lamp systems is unnecessary.

  • In-line productivity improvement

    By eliminating line stoppages and external processing, we achieve a significant increase in productivity through continuous production.

  • Equipped with a 265nm wavelength UV-C LED

    The difference in sterilization performance due to the use of LED wavelengths is minimal, resulting in a more stable sterilization effect.

  • Environmentally conscious design (mercury-free, energy-saving)

    By using a UV-C LED system that uses no mercury whatsoever, we have created a sustainable sterilization system that minimizes environmental impact.

specification


AB
irradiatorirradiatorExternal dimensions W x H x D (excluding protrusions)[mm]583 x 116.5 x 631183 x 116.5 x 63
Irradiation width[mm]200800
mass[kg]816
Surface finishげ
SUS304/2B
cooling waterCooling water amount[ℓ/min]6-812-15
cooling water temperature[℃]23-25 (Water supply is stopped when the lights are off to prevent condensation)
Terms of useHumidity temperature[℃]5-40
Relative humidity[%RH]35-80% (No condensation)

power supplypower supplyExternal dimensions W x H x D[mm]600 x 1000 x 700
mass[kg]130以下166以下
Terms of useHumidity temperature[℃]5-35
Relative humidity[%RH]35-80%
ChillerExternal dimensions W x H x D[mm]483 x 307 x 680483 x 396 x 686
mass[kg]4046

Examples of use (objects to be sterilized)

steel
Paper cap
glass plate
plastic case
Films
Seats

Examples of integration into manufacturing lines

Illumination from above (1 lamp)
Illumination from the left and right at an angle (2 lamps)
Illumination from above, below, left, and right (4 lamps)
Illumination from both sides (2 lamps)

We exhibited at "JAPAN PACK 2025 Japan Packaging Industry Exhibition".

Thank you for coming.  

Contact

For UV sterilization solutions, trust Iwasaki Electric.
We develop custom solutions tailored to your needs.